BMW DISA Valve Repair Kit N51 N52 N52N N52K – Small Intake Flap Repair (11617522928, 11617560538)
This DISA repair kit is designed to restore the functionality of the intake manifold adjustment system used in BMW engines N51, N52, N52N and N52K. These engines use a DISA unit mounted on the intake manifold that controls airflow inside the intake system to optimize engine performance.
The DISA system operates using a vacuum actuator controlled by a solenoid valve and the engine ECU. The internal flap adjusts the path of the intake air by switching between runners of different lengths and diameters. At lower and medium engine speeds, longer and narrower intake runners are used to improve torque. At higher RPM, the airflow is redirected through shorter and wider runners to maximize engine power.
This system helps maintain consistent torque and smooth engine performance across the entire RPM range.
Over time, the original plastic components inside the DISA unit can wear out. The connection between the flap and the actuator lever often becomes loose, which causes the flap to move freely and produce rattling or clicking noises. If ignored, the flap may eventually detach completely and enter the intake manifold, which can lead to serious engine damage.
Replacing the entire DISA unit is expensive and not always a long-term solution, since new OEM units still use plastic internal components that can fail again.
This repair kit provides a more durable solution by replacing the weak plastic parts with reinforced metal components designed for long-term reliability.
Key Features
• DISA repair kit for BMW N51, N52, N52N and N52K engines
• Designed for DISA units with small intake flap
• Replaces fragile factory plastic components
• Aluminum flap and gear for improved durability
• Prevents common DISA valve failure and rattling issues
• Cost-effective alternative to replacing the entire DISA unit
Compatible OEM DISA Part Numbers
11617522928
11617560538
Kit Contents
• Aluminum alloy flap (small) – 1 pc
• Aluminum alloy gear – 1 pc
• Steel guide axle – 1 pc
• Sealing gland – 1 pc
• Lock washer – 1 pc
Vehicle Compatibility
BMW 1 Series
E81 (02/2006 — 12/2011)
E87 (03/2005 — 02/2007)
E87 LCI (01/2006 — 06/2011)
E88 (05/2007 — 10/2013)
E82 (02/2007 — 09/2013)
BMW 3 Series
E90 (02/2004 — 09/2008)
E90 LCI (07/2007 — 12/2011)
E91 (03/2004 — 08/2008)
E91 LCI (03/2008 — 05/2012)
E92 (05/2005 — 02/2010)
E92 LCI (09/2009 — 06/2013)
E93 (09/2005 — 02/2010)
E93 LCI (09/2009 — 10/2013)
BMW 5 Series
E60 (07/2004 — 02/2007)
E60 LCI (11/2005 — 12/2009)
E61 (07/2004 — 02/2007)
E61 LCI (11/2005 — 04/2010)
F10 (01/2009 — 06/2013)
F11 (02/2009 — 06/2013)
BMW 6 Series
E63 (02/2004 — 07/2007)
E63 LCI (04/2006 — 07/2010)
E64 (03/2004 — 07/2007)
E64 LCI (04/2006 — 07/2010)
BMW 7 Series
E65 (06/2004 — 07/2008)
E66 (07/2004 — 07/2008)
F01 (06/2008 — 06/2012)
F01 LCI (07/2011 — 05/2015)
F02 (09/2007 — 06/2012)
F02 LCI (06/2011 — 05/2015)
BMW X Series
X1 E84 (09/2008 — 08/2011)
X3 E83 LCI (02/2006 — 08/2010)
X3 F25 (07/2009 — 03/2012)
X5 E70 (02/2006 — 03/2010)
BMW Z Series
Z4 E85 (10/2004 — 08/2008)
Z4 E86 (10/2005 — 08/2008)
Z4 E89 (01/2008 — 08/2011)
Search Keywords
BMW DISA repair kit
BMW N52 DISA valve repair
BMW N51 intake manifold flap repair
BMW 11617522928 repair kit
BMW 11617560538 DISA repair
BMW intake manifold DISA rebuild kit
Orders ship within 1–2 business days.
Standard delivery:
- USA: Some items ship from our US warehouse and arrive within 3 business days.
- USA-EU: 10–21 business days
- Worldwide: 14–30 business days
Shipping cost is shown at checkout.
Can I exchange or return an item?
Yes, you can exchange or return an item within 14 days of purchase. This right is guaranteed to you by the Law on the Protection of Consumer Rights
To use this feature, please make sure that:
- the product was not in use and has no traces of use: scratches, chips, abrasions, etc.
- the goods are fully completed and the integrity of the packaging is not violated
- retained all labels and factory markings